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Mandrel Bent Square Tubing Precision-Formed 180° & 1.25" Custom Solutions

apr 12 2025

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mandrel bent square tubing

Ever faced the headache of distorted square tubing bends? You’re not alone. Over 35% of fabricators report material waste from poor bending techniques. Mandrel bent square tubing solves this – but only if you choose the right specs. Let’s crack the code.

Why Mandrel Bent Square Tubing Outperforms Competitors

Our 1.25 mandrel bent tubing maintains 99.2% wall integrity vs. traditional bending’s 82% average. See the proof:

Method	Wall Thinning	Max Bend Angle	Cost/ft
Mandrel Bent	0.8%	180°	$4.20
Press Brake	18%	90°	$3.50

Precision Meets Power: 180-Degree Mandrel Bent Tubing

Achieve full U-bends without crimping. Our CNC mandrel machines handle 1.25" to 4" square tubing with 0.015" tolerance. Need tighter radii? Our 180 degree mandrel bent tubing works where others snap.

Your Custom Solution in 3 Steps

1. Send your CAD file
2. Get free bend simulation
3. Receive prototype in 72 hours
We’ve delivered 12,000+ custom bends for automotive and aerospace clients.

Proven Results: Case Study Snapshot

Agricultural OEM reduced assembly time 43% using our 1.25 mandrel bent tubing with laser-cut mounting holes. Zero rejections in 18 months.

Ready to transform your tubing projects? As industry leaders since 2009, we guarantee 100% precision or we remake your order – free. Call (555) 123-4567 or click below to claim your free bend analysis!

Q: How thin can 1.25 mandrel bent tubing walls be?

We reliably bend 16-gauge (0.065") walls in 1.25" square tubing.

Q: Minimum order for custom 180 degree mandrel bent tubing?

No MOQ – prototype to bulk orders welcome.

Q: Tolerances for mandrel bent square tubing
?

±0.015" on bend angles, ±0.010" on leg lengths.

mandrel bent square tubing

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